Pipemaster 516

Magnatech Pipemaster 516: Advanced Control and Automation for Precision Pipe Welding

The Magnatech Pipemaster 516 is engineered to deliver consistent, full-penetration welds across a variety of pipe, tube, and tubesheet welding applications. With advanced multi-pass welding capabilities and seamless compatibility with all Magnatech GTAW weld heads, the Pipemaster 516 ensures exceptional performance across industrial, power generation, and chemical plant environments.

Equipped with a Pipemaster controller for current programming and pulsing, the Pipemaster 516 offers precise control independent of the power supply, ensuring unmatched accuracy and repeatability. Its autoranging power input simplifies setup, while auto-program generation eliminates the need for technical programming expertise. The intuitive color LCD pendant display and user-friendly prompts reduce operator training time, making it a highly efficient and reliable solution for demanding welding applications.

Welding Capabilities

Multi-Pass Welding Capability: Handles complex multi-pass welding for pipes, tubes, and tubesheets, ensuring full-penetration welds that meet industry standards.
Full-Function Capability: Integrates torch rotation, filler wire feed, electronic arc gap control, and electronic oscillation for precise weld execution.
Universal Weld Head Compatibility: Supports all Magnatech GTAW weld heads, ensuring versatility across applications.
Current Programming via Controller: Current programming and pulsing are managed by the Pipemaster controller, independent of the power source.
Power Source Flexibility: Amperage output is determined by the selected power source for tailored performance.
Synchronized Pulsed Current Output: Ensures seamless coordination between weld head functions and pulsed current output.

Programming & Automation

Autoranging Power Input: Automatically adjusts to varying power sources without requiring internal modifications.
Up to 100 Levels per Program: Supports detailed multi-level programming for advanced welding control.
Internal Program Storage: Stores up to 100 weld programs for easy retrieval and repeatability.
Auto-Program Function: Automatically generates optimized weld procedures based on pipe size, material, and wall thickness.
Simple Prompt-Based Interface: User-friendly prompts guide programming and operation, reducing errors.
Teach Mode: Enables rapid program creation and adjustments for custom tasks.
Position or Time-Based Programming: Offers flexible programming options tailored to application requirements.

Monitoring & Quality Control (QC)

Programmable Override Limits: Password-protected supervisory controls ensure compliance with qualified weld procedures.
Weld Parameter Monitoring and Reporting: Tracks real-time deviations for enhanced QA/QC processes.
USB Flash Drive Data Transfer: Easily transfer programs and QA/QC data for documentation and analysis.
Bluetooth Printer Option: Provides wireless documentation capabilities for added convenience.

User Interface & Operator Assistance

Large Color LCD Pendant Display: High-resolution interface for easy parameter monitoring and control.
Waterproof Remote Pendant (25’/7.6m Cable): Enhances flexibility and operator safety in challenging environments.
Auto Rewind Cable Feature: Automatically unwraps cables post-welding, preventing tangles and damage.
Integrated Help Files: On-screen assistance reduces downtime and supports troubleshooting.
Password Protection: Prevents unauthorized changes to critical welding parameters.

Safety & Compliance

Gas Flow Safety Switch: Prevents welding when proper gas flow is not detected, enhancing safety.
Stainless Steel Case: Provides long-lasting durability in industrial environments.
Meets Global Standards: Fully compliant with NEMA, CE, and CSA standards, ensuring reliability and safety.

Cooling & Maintenance

Detachable Coolant Recirculator: Prevents overheating with an integral flow switch for enhanced protection and operational longevity.

Enhanced Operational Flexibility

The Pipemaster 516 offers advanced automation and control for tight-clearance welding environments and demanding projects across power generation facilities, chemical plants, fabrication shops, and pipeline construction sites. Its intuitive programming interface, robust autoranging capabilities, and seamless compatibility with Magnatech GTAW weld heads ensure efficiency and adaptability for diverse applications.

Designed for Demanding Applications

Whether performing thin-wall fusion welding or multi-pass heavy-wall carbon steel welding, the Pipemaster 516 excels in delivering consistent weld quality while reducing operator workload and minimizing setup time. Its advanced digital controls, robust construction, and user-friendly design make it a vital tool for professionals requiring reliable performance and precision in every weld.

The Magnatech Pipemaster 516 sets the standard for automated welding efficiency, accuracy, and reliability, making it the ideal solution for industries demanding precision and repeatability.