Pipemaster 515

  • 200A output: the power supply meets industrial demands.
  • Multi-pass welding: for pipes, tubes, and tubesheets.
  • Full weld head control: includes torch rotation, filler wire feed, electronic arc gap, oscillation, and cross-seam adjustment.
  • Controller-driven: all programming and current pulsing are controlled by the Pipemaster 515, the power supply is utilized for weld current delivery.

The Pipemaster 515 offers unbeatable accuracy, reliability, and consistency under the toughest conditions. Digital tech keeps motor speeds and response rock-solid, even under heavy usage. Built to handle the grind, the Pipemaster 515 is the preferred workhorse for precision orbital welding.

OPERATES ALL MODELS OF MAGNATECH WELDING HEADS (GTAW PROCESS): D-Head Model 420 & T-Head Model 419

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The Magnatech Pipemaster 515 delivers consistent, full-penetration welds across a variety of pipe, tube, and tubesheet welding applications. Designed for both workshop and on-site use, it excels in multi-pass welding with stainless steel, carbon steel, and exotic alloys. Featuring digital auto-programming technology and an intuitive touchscreen interface, the Pipemaster 515 ensures quick setup, reliable performance, and advanced quality control monitoring.

Welding Capabilities

Multi-Pass Welding Capability: Supports welding pipes, tubes, and tubesheets with repeatable full-penetration results.
Full-Function Capability: Integrates torch rotation, filler wire feed, electronic arc gap control, and oscillation for precision control.
Universal Weld Head Compatibility: Compatible with all Magnatech GTAW weld heads for versatile application coverage.
200-Amp Output: Provides consistent and reliable power for a variety of welding tasks.
Synchronized Pulsed Current Output: Ensures precise alignment between weld head functions and pulsed current timing.

Programming & Automation
Auto-Program Function:
Automatically generates weld parameters based on pipe size, wall thickness, and material type.
Up to 100 Levels per Program: Supports detailed multi-level programming for advanced control.
Internal Storage for 100 Weld Programs: Stores frequently used configurations for quick setup.
Teach Mode: Speeds up the creation and adjustment of new welding programs.
Simple Prompt-Based Interface: Clear step-by-step programming guidance reduces operator error.
Position or Time-Based Programming: Offers flexibility tailored to application requirements.

Monitoring & Quality Control (QC)
Weld Parameter Monitoring and Reporting: Tracks deviations from programmed limits for real-time quality assurance.
Programmable Override Limits: Password-protected supervisory controls ensure adherence to qualified weld procedures.
USB Flash Drive Data Transfer: Allows seamless transfer of weld programs and QC data for documentation and reporting.
Integrated Printer: Provides immediate documentation of welding parameters and QC reports.

User Interface & Operator Assistance
Large Color LCD Display: User-friendly interface for easy monitoring and control.
Integrated Help Files: On-screen assistance reduces downtime and supports troubleshooting.
Waterproof Remote Pendant (25’/8m Cable): Enhances operational safety and flexibility in challenging environments.
Auto Rewind Cable Feature: Prevents tangling and damage by automatically rewinding cables after welding.

Safety & Compliance
Gas Flow Safety Switch: Prevents welding without proper gas flow, ensuring safe operation.
Password Protection: Safeguards critical welding parameters from unauthorized changes.
Meets NEMA, CE, and CSA Standards: Complies with global safety and quality certifications.

Cooling & Maintenance
Detachable Coolant Recirculator: Prevents overheating with integral flow switch protection.
Stainless Steel Case: Ensures durability and protection in industrial environments.
Autoranging Input: Adapts automatically to different power sources without requiring internal modifications.

Specialized Features
AutoTack Functionality: Automates tack weld creation for streamlined preparation.
Weld Head Synchronization: Synchronizes all weld head functions with pulsed current timing for precision control.

Why Choose the Magnatech Pipemaster 515?
The Magnatech Pipemaster 515 combines advanced automation, intuitive controls, and robust construction to deliver consistent, reliable welds across industries such as power generation, chemical processing, shipbuilding, and pipeline construction. With digital programming, real-time monitoring, and global compliance standards, the Pipemaster 515 is a versatile solution for today’s most demanding welding applications.

POWER SOURCE, CONTROLLER MODELS, AND COOLING UNIT

PART NO. DESCRIPTION
515GCTBAD0 Pipemaster 515G, 230 VAC, Americas, 25 ft
515GCTBAH0 Pipemaster 515G, 230 VAC, International, 25 ft
1005832 Water cooler assembly, model 905E
Americas = North, Central, and South America
International = Europe, Africa, the Middle East, Asia-Pacific

TECHNICAL SPECIFICATIONS

Output power 0 – 200 amps
Input power requirements (rated load) 230 VAC, 1 Ø, 5.0 KVA, 50/60 Hz
Internal memory capacity 100 weld programs (per pendant)
Units of measurement Metric and Inch (selectable)
Program transfer Solid state digital media (USB flash drive)
Language selection English, Spanish, Czech (other languages available upon request)
Settable override limits Individually scalable overrides on each function 0 – 100%
Maximum open circuit voltage 80 V
Water and gas flow switches Standard. Prevent damage to equipment and workpiece
Arc start type High frequency, touch-start
Operating/storage temperature Operating: -10 to 40° C (+14 to 104° F)
Humidity Storage: -20 to 55° C (-4 to 131° F)
Standards Less than or equal to 50% at 40° C (104° F)

DIMENSIONS/WEIGHTS

Power source Pipemaster 515G Cooling unit model 905E Total
Dimensions 13.6″ x 19.1″ x 17.75″ / 346 x 485 x 451 mm 13.6″ x 19.1″ x 10.75″ / 346 x 485 x 273 mm 13.6″ x 19.1″ x 28.1″ / 346 x 485 x 714 mm
Weight 77 lbs / 35 kg 33 lbs / 15 kg 110 lbs / 50 kg

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